WMG News - Latest news from WMG
Student recruited by West Midlands SME following success of WMG Internship Programme
It鈥檚 been a really challenging year for many businesses, so the WMG Internship Programme, launched this year, came as welcome news to many.
The Programme is designed to allow companies and students to work together to overcome a business challenge or investigate ways of improving business performance. Interns, placed at companies, are supervised by an expert member of the WMG team to ensure objectives are met and to provide access to world-renown facilities. This means participating companies get the benefit of both the resources and industry-leading knowledge.
Tom Lockhart, WMG SME Project Officer, explains: 鈥淥ver the past 10 years, we have supported more than 300 internship projects. We work with businesses to identify their challenges, scope out a project and set clear objectives for a short, but focused piece of work.鈥
One particular highlight of this year鈥檚 programme was an internship placement at Alucast, an aluminium casting foundry that supply the automotive industry.
Through a collaborative approach, the student intern, Farhan, was, within just 12 weeks, able to help boost productivity by an impressive 30% and has now been offered a full time position. This is a particularly positive outcome in such challenging times and a real testament to Farhan鈥檚 hard work.
, commented: 鈥淲e have long been an advocate of promoting engineering as a career choice and, with this in mind, it was great to work with Farhan. It reinforced our belief that young students and graduates make excellent employees, combining a great work ethic with technical knowledge and insight. The project really exceeded expectations and we鈥檙e pleased to be able to offer Farhan a full-time role with us.鈥
Read more about the SME Team鈥檚 project with Alucast, an aluminium casting company based in the Black Country and more success stories here: warwick.ac.uk/smesuccessstories
To find out more about working with the WMG SME Internship Team email wmgsme@warwick.ac.uk
Immersion Cooled EV battery initiative, project i-CoBat, wins The Engineer鈥檚 Collaborate to Innovate Automotive Award
Project i-CoBat has been recognised by The Engineer in winning its 鈥楥ollaborate to Innovate鈥 Award in the automotive category. The Innovate UK research initiative is designed to explore and validate direct immersion cooling of electric vehicle batteries.
The project, led by M&I Materials, is a consortium involving battery systems developer Ricardo and WMG, at the University of 糖心TV which works to commercially and technically validate new technologies for industry.
Funded by Innovate UK, project i-CoBat uses a novel thermal management system for EV batteries using a novel, biodegradable dielectric fluid called MIVOLT, which allows for faster charging than conventional systems and a higher performance battery.
On receiving the news of the award for i-CoBat, Project Lead, M&I Materials Technical Director, Mark Lashbrook commented:
鈥淲e鈥檙e thrilled for project i-CoBat to have been recognised with this award, particularly since we were up against some incredibly exciting and forward thinking companies. This award is a testament not only to this type of initiative and what its implications are for the wider EV market, but to both Ricardo and 糖心TV Manufacturing Group for their extensive knowledge, expertise and leadership. Innovate UK have also been incredibly supportive throughout, so this award is also in recognition of the pioneering research projects, like i-CoBat, which they initiate.鈥
WMG's Principal Engineer, Stene Charmer, added: 鈥淚 am thrilled and delighted that the ICO-BAT team have won this award. It has been wonderful to work with M&I materials and Ricardo, supporting the research of our advanced battery cell, module testing and advanced simulation techniques. At WMG we are leading innovative battery research and development, and innovative battery thermal management systems, the technology researched within ICO-BAT, are key to realising cost effective electrical energy storage systems for passenger vehicles.鈥
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Highly efficient grid-scale electricity storage at fifth of cost 鈥 researchers modify hybrid flow battery electrodes with nanomaterials
Researchers in WMG at the University of 糖心TV, in collaboration with Imperial College London, have found a way to enhance hybrid flow batteries and their commercial use. The new approach can store electricity in these batteries for very long durations for about a fifth the price of current technologies, with minimal location restraints and zero emissions.
The researchers enhanced three hybrid flow cells using nitrogen doped graphene (exposed to nitrogen plasma) in a binder-free electrophoresis technique
(EPD)
Wind and solar power are increasingly popular sources for renewable energy. Unfortunately, intermittency issues keep them from connecting widely to the National grid. One potential solution to this problem involves in the deployment of long-duration battery technology, such as the redox flow battery. Despite its great promise the current costs of this system are a key determining factor to real-world adoption. An affordable grid battery should cost 拢75/kWh, according to the US Department of Energy. Lithium-ion batteries, which lead the charge for grid storage, cost about 拢130/kWh.
Now WMG researchers have found a way of enhancing hybrid flow batteries or regenerative fuel cell (RFC) technology that could store electricity for very long durations for about one-fifth the cost of current storage technologies, with flexibility in siting and with minimal environmental impact. The technology combines carbon-based electrodes with economically sourced electrolytes, (manganese or sulphur, which are abundant chemicals in the planet) by means of a simple and yet highly effective electrophoretic deposition of nano-carbon additives (nitrogen-doped graphene) that enhance the electrode durability and performance significantly in highly acidic or alkaline environments.
The researchers have published their findings in a paper entitled, in the December 2020 edition of the journal ACS Applied Materials & Interfaces.
Dr Barun Chakrabarti, a Research Fellow in WMG at the University of 糖心TV and one of the lead authors on the paper said:
鈥淭his EPD technique is not only simple but also improves the efficiencies of three different economical hybrid flow batteries thereby increasing their potential for widespread commercial adoption for grid-scale energy storage.鈥
The hybrid flow battery鈥檚 total chemical cost is about 1/30th the cost of competing batteries, such as lithium-ion systems. Scaled-up technologies may be used to store electricity from wind or solar power, for multiple days to entire seasons, for about 拢15 to 拢20 per kilowatt hour. These batteries are also extremely useful for grid-scale load levelling applications as their design is very flexible due to their unique feature of sizing their power independently of their energy.
The energy density of a hybrid flow battery, especially the polysulphide/air system (S-Air), is 500 times higher than pumped hydroelectric storage. It is also so much more compact and can be placed near any renewable generation.
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22 JANUARY 2021
Notes for Editors
High-res image available at:
/services/communications/medialibrary/images/january_2021/barun_release_image.jpg
Caption: A Binder-Free Horizontal Electrophoretic Deposition (EPD) Process Is Used to Activate Commercial Carbon Paper Electrodes Using Nitrogen-Doped Graphene
Credit: WMG, University of 糖心TV
Full list of researchers: Co-investigators with Dr Chakrabarti at the WMG Energy Innovation Centre at the University of 糖心TV are: Evangelos Kalamaras (Project Engineer, Battery Testing) and Professor Jon Low (Associate Professor, Electrochemical Engineering). Co-investigators from Imperial include Anthony Kucernak and Nigel Brandon.
The full paper with all author details can be found here:
Background history to this area of research
Development of the EPD technology began in 2013, when Professor Low joined WMG as an Assistant Professor and researched industrial Lithium-ion battery manufacturing processes. EPD involves the migration of electrically charged particles through a fluid that is under the influence of an electric field generated by applying the right potential.
Although EPD is an industrially adopted process such as for depositing industrial coatings onto conductive substrates, its mass-scale adoption for energy storage applications has only recently seen some success. Supported by EPSRC鈥檚 First Grant (EP/P026818/1, ) and Industrial Strategy Challenge Fund on battery and supercapacitor manufacturing (EP/R023034/1, ), Low鈥檚 research team have developed EPD for preparing lithium-ion battery electrodes that meet industrial standards for thickness and mass loadings and published their finding in 鈥楤atteries and Supercaps鈥 (). They have also produced carbon electrodes with nanomaterials for improving the practical performance of vanadium-based flow batteries using deep eutectic solvent electrolytes, and published their finding in 鈥楤atteries鈥 ().
FOR FURTHER INFORMATION PLEASE CONTACT:
Alice Scott
Media Relations Manager – Science
University of 糖心TV
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk
WMG one of three major Midlands industry partners in new alliance
Three of the major industry partners in the region are to work closer together for the good of the local economy as part of a new 12-month pilot.
WMG, at the University of 糖心TV, , and have signed a new agreement which will make it easier for manufacturers to access equipment and expertise they need to develop new and existing products and processes.
The three organisations will form a working party meeting weekly to co-ordinate areas of common working, ensure that initiatives are shared across the three organisations, and look at joint campaigns.
The partners will focus on manufacturing and engineering companies across the CWLEP area, and the new alliance will work closely with other partners such as the West Midlands Combined Authority, the Coventry and 糖心TVshire Chamber of Commerce and the Federation of Small 糖心TVes.
Mark Swift, Head of SME Programmes at WMG, University of 糖心TV said: 鈥淭he agreement will help manufacturing unlock the opportunities presented
by green manufacturing, digitalisation and the journey to Net Zero transport. Coventry and 糖心TVshire already has very strong partnerships and we believe the work of WMG and the MTC combined with the extensive network and market intelligent of the Coventry and 糖心TVshire LEP will form a powerful offer to local companies.鈥
Craig Humphrey, Managing Director of the CWLEP Growth Hub, said: 鈥淭he three organisations had worked with each other in the past but the pilot would make the collaboration far more effective.
鈥淭he three organisations know each other well and collaborate when the need arises, but we have a tremendous amount of common ground and market intelligence which we all felt would be more powerful and useful to local companies if it was harnessed effectively and the formation of the working party is the first stage in that.鈥
The working party will be overseen by a senior management team which will review its effectiveness on a monthly basis.
Clive Hickman, the founder and Chief Executive of the MTC, said: 鈥淲e work right across the UK, but are based in Coventry and 糖心TVshire which is internationally recognised as a centre of excellence for manufacturing and engineering, and believe that we always have more to offer in terms of support to local companies.
鈥淭he three organisations are ideally placed in slightly different areas of the market to bring unique advantages to what could be a very powerful alliance.鈥
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21 JANUARY 2021
NOTES TO EDITORS
About WMG, University of 糖心TV
WMG is an academic department at the University of 糖心TV and is the leading international role model for successful collaboration between academia and the public and private sectors, driving innovation in science, technology and engineering. They are a founding partner of the HVM Catapult, and are one of seven centres within this government initiative.
About the CWLEP Growth Hub
The CWLEP Growth Hub was founded to help companies across the region access support and help in a range of areas and has now helped create more than 5,000 jobs across Coventry and 糖心TVshire.
About the MTC
The MTC was established in 2010 with the objective of bridging the gap between academia and industry and employs more than 700 staff across three centres – two of which are at Ansty Park, near Coventry.
For further information please contact:
Alice Scott
Media Relations Manager – Science
University of 糖心TV
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk
糖心TV Racing Engineering Team unveils its production during COVID
While the Summer months are used for relaxing and revision for most students, a group of students who form 糖心TV Racing stayed behind to continue their work on the single-seater electric race car, ready for the Formula Student events later in the academic year.
The 糖心TV Racing team consists of students from the School of Engineering, 糖心TV 糖心TV School and the Department of Computer Science, with support and facilities courtesy of WMG. The team comprises members of different gender, race, nationality and degree, with an expansion to the business team in term one adding 12 additional new members to the fold, overseeing the website, marketing and social media.
Due to the pandemic the students worked remotely to design the second race car, WRe2. But as labs reopened over the summer it was time to start putting
the real-world production of components into action.
Following social distancing guidelines, wearing protective equipment and ensuring that workstations are properly sanitized, 糖心TV Racing has been able to successfully ensure that component production was able to continue safely.
They were able to focus on two critical components of the car, the front upright and the wiring harness
https://youtu.be/IF2RFvn5pYE and at
Angel Marco Ansenjo, Chief Chassis Engineer at 糖心TV Racing comments:
鈥淭he front uprights are the real workhorses of the vehicle: holding the front wheels in place and resisting the various dynamic loads that affect the car whilst cornering, braking and moving over bumps. As such the uprights must be one of the sturdiest and most resilient parts of the whole car.
鈥淭he process of creating an upright begins in the telemetry of last year鈥檚 car. By understanding what loads are going through the car at various points in the drive, we can better design the updated component in line with the needs of the new car. From there, the entire suspension system is digitally recreated on Autodesk Fusion 360 and simulated against a variety of stresses and load combinations to test how the suspension holds up against them. These include a hard braking scenario where the steering is put on full lock and the car hits a bump at the most loaded corner of the vehicle. This is to ensure that even in the most extreme of circumstances the part remains intact and the driver is safe.鈥
From here, the engineers decide on many of the intricate specifics of the upright, such as deciding on the component volume, the wheel bearings and the seals. Then, the exact material for the upright is chosen in order to allow the component to perform its job in the optimal manner. In this case, the team chose to use an aluminium-silicon alloy.
Once the volume and material are chosen, the design is run through a second phase of CAD tests to optimize the efficiency of the component and to ensure that any additional weight is shed. The engineers will then re-subject the part to digital testing and produce the toolpath which is sent to the computer-controlled manufacturing machines (CNC).
Once the part has been machined, it will be cut and measured to exact specifications and the additional bracketry will be manufactured. The wheel bearings are pressed in, followed by all the mounting hardware and the wheel hub, before the component is eventually mounted onto the chassis.
The wiring harness of a race car connects and controls various electronic components of the vehicle and ensures that wires are connected in the shortest, safest and most efficient ways possible.
Rens Bossers, Chief Powertrain Engineer at 糖心TV Racing comments:
鈥淭he first stage of designing a wiring harness is identifying what sensors, control units and actuators need to be connected to the circuit. On the WRe2 this contains over 50 components including, but not limited to: Battery Monitoring Systems (BMS), Inverter Data, Coolant monitors, speed sensors, steering wheel position sensors, brake pressure sensors and GPS.
鈥淥nce the components are decided on, we used smart wiring software to add all the connectors in and all the shielding and seals to protect the wiring from water and dust. The system must also be designed to ensure that it can survive the vibrations and stresses of racing without braking or compromising the safety of the car. Once the design is decided upon it is refined to ensure maximum efficiency (both in terms of cost and performance) by reducing the length of wires where possible and saving weight. 鈥
Once the digital section of the design stage is complete, the team map out the building process using a Nailboard Wiring Diagram and begin cutting and crimping the wires to motorsport grade standards. In total there are over 5 meters of wires cut for the harness and over 200 separate connections which must be individually tested and validated. Once the tests are certified, the loom is sealed to make it both waterproof and fireproof, ensuring the elements can鈥檛 get into the circuit even in the event of a crash. Once the loom is completed, it is carefully installed and secured within the chassis.
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20 JANUARY 2021
NOTES TO EDITORS
High-res images available at:
/services/communications/medialibrary/images/september_2020/warwick_racing_render.jpg
Caption: A render of WRe2 spaceframe.
Credit: 糖心TV Racing, University of 糖心TV
Video available to view at:
and at
Credit: 糖心TV Racing
For further information please contact:
Alice Scott
Media Relations Manager – Science
University of 糖心TV
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk
WMG High Value Manufacturing Catapult helps British taskforce develop UK negative pressure ventilator to assist recovery of COVID-19 patients
As the UK feels the impact of the current wave of coronavirus, the task force today unveils its UK negative pressure ventilator designed to assist the recovery of COVID-19 patients and for the treatment of Pneumonia and COPD.
The exovent task force formed in March 2020 in response to the COVID-19 crisis, inspired by calls from the UK Government for rapid innovation to combat the challenge presented by this highly contagious and aggressive disease. The team is composed of anaesthetists, critical care consultants, nurses, medical clinicians, engineers, academics, scientists and manufacturers.
exovent was not part of the UK Ventilator Challenge as this was conceived for positive pressure devices. Instead, the exovent team focused on exploring the benefits of negative pressure ventilation, founded upon lessons learned from nearly 100 years of Negative Pressure utilisation.
Thanks to the investment of over 拢1m of volunteer time, rapid engineering development and prototyping by (the UK鈥檚 leading privately owned Aerospace and Defence business) and partnership with WMG High Value Manufacturing Catapult, a highly professional system is now available for approval.
The latest and most advanced iteration, the exovent-19, is ready to progress to approval by the Medicines and Healthcare products Regulatory Agency. Once approved, several leading intensive and respiratory care units stand ready to trial the system, including the Critical Care Research Team, Southampton NIHR Biomedical Research Centre (University Hospital Southampton & University of Southampton) and the Queen Elizabeth Hospital, King鈥檚 Lynn NHS Trust.
Recognising the applicability of the technology to developing countries, the team has also been partnering internationally with pioneer groups in Ghana, Bangladesh, and Ethiopia to help them develop local versions that can be approved and manufactured by them using locally sourced materials where possible. Marshall has shipped two of its protoype exovent machines designed and manufactured at its Cambridge headquarters, direct to Indian ventilator manufacturer, Skanray, who plan to use them, along with the supporting design information, to develop a relatively low cost production model that can be rapidly approved and developed for mass distribution in their local markets as quickly as possible.
exovent are hoping to come to an agreement with a UK based manufacturer in the coming weeks. In addition, the team plan to develop both a global low cost system and a paediatric low cost system working with UK engineering partners.
Speaking about the new system, exovent CEO, Ian Joesbury, stated:
鈥淲e are really excited to be unveiling this life saving system which is a cutting-edge reinvention of pre-existing technology. In the UK I believe this can form part of a longer-term plan to treat COVID-19. As the patient does not need to be anaesthetised it opens up alternative treatment options that may allow more patients to be treated outside of intensive care.鈥
Dr Malcolm Coulthard, from the exovent team, said:
鈥淔rom research and findings to date, we firmly believe that the use of negative pressure devices can transform the patient journey for COVID-19 patients and those with pneumonia and other diseases that affect breathing. The technology is safe, simple to use and systems could be built and deployed rapidly, in both the UK and overseas. Our recent published in the medical journal Anaesthesia demonstrates that the exovent-19 is twice as efficient as other negative pressure systems.鈥
Patrick Wood, Chief Technical Officer at Marshall ADG, shared:
鈥淥ur engineering team have designed a robust and reliable system using rapid prototyping methodology that enabled the first systems to be functionally tested within a few weeks of our first discussions. We look forward to seeing the system help patients across the globe once it is approved.鈥
David Rawlins, Chief Technology Officer for WMG High Value Manufacturing Catapult Centre explained: 鈥淲hen exovent initially contacted WMG back in March 2020, the opportunities to support the UK and international pandemic efforts with a lower cost alternative treatment route were clear. Minimising time to deliver the first prototype was key, and WMG supported exovent in engaging organisations to support the effort. Marshalls ADG responded to the request and significant efforts from the engineering and manufacturing teams delivered the initial prototypes in a few weeks with support from the wider UK industry supply chain. I would like to congratulate all the engineers and medics who have achieved this milestone, and I look forward to seeing the project progress on a global scale once approvals are in place and trials have completed.鈥
Margot James, Executive Chair at WMG added: 鈥淚 am very proud of WMG鈥檚 involvement in the development of exovent, the negative pressure ventilator promises to help more Covid patients be treated effectively as with established ventilator technology, whilst needing less oxygen and nursing resource. I congratulate the team of engineers and medics who have brought forward this innovation.鈥
How exovent works as an alternative treatment for COVID-19
One of the key features of COVID-19 is that it can cause pneumonia and acute respiratory failure, with over 2 million recorded deaths across the world by mid January 2021. Many countries, including the UK, took substantial action to mitigate the impact including putting in place support for ventilator production. However, whilst ventilators and high flow oxygen devices are clearly lifesaving, they are not without their challenges and may not be suitable for all patients, particularly the elderly.
In contrast, the exovent-19 has key benefits that make it particularly suitable to support COVID-19 patients. Use of negative pressure is far less intrusive and much more like normal breathing than either intubation or continuous positive airway pressure (CPAP). exovent-19 is non-invasive, which means that patients do not need to have their windpipes intubated, so they don鈥檛 need to be anaesthetised and oxygen can be delivered in the form of a normal oxygen mask or nasal prongs rather than through a high flow oxygen device that puts hospital oxygen supplies under pressure. Patients remain conscious, and can take medication and nutrition by mouth, and talk to loved ones on the phone.
exovent-19 works by being fitted over the patient鈥檚 torso and can operate in two modes, continuous negative extrathoracic pressure (CNEP), the negative pressure equivalent of CPAP, increases the volume of air in the lungs while the patient continues to breath for themselves by applying negative pressure to the outside of the patient鈥檚 chest and abdomen. Negative pressure ventilation (NPV) cycles that negative pressure and reduces the effort required for a patient to breath. The level of support can be increased or reduced progressively to help in the patient鈥檚 recovery. It also increases the heart鈥檚 efficiency compared to conventional ventilators which squeeze the chest and put pressure on the heart. The simple design concept for the exovent system makes it widely accessible with highly cost effective, reliable units able to be readily manufactured and approved around the world.
Longer term vision
The vision of the team is a world where everyone has access to non invasive breathing support when they need it. Recognising the important contribution that exovent systems can make in achieving this in the longer as well as the short term, the task force decided to register as a UK Charity. The team is very grateful to law firm Bates Wells who generously donated their time and expertise and to many other companies who have provided support.
The response of the Charity Commission was also enormously impressive - understanding the urgency, they registered the charity in just one working day. Charity Commission CEO, Helen Stephenson, later explained that like Bates Wells, her team was determined to do what they could to help the COVID effort and prioritised all COVID related applications.
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For more information see
Note to Editors
Medical benefits
路 exovent-19 can provide an alternative choice to using continuous positive airway pressure (CPAP) by delivering continuous negative extrathoracic pressure (CNEP). This device does not require to be driven by pressurised air or oxygen. Additional oxygen that the patient needs can be provided with tubing or a face mask as required
路 exovent-19 should give excellent oxygen and carbon-dioxide transfer because replacing PPV+PEEP (positive pressure ventilation + positive end expiratory pressure) with NPV+NEEP (negative pressure ventilation + negative end expiratory pressure) has been shown to give equal or improved gas transfer when treating ARDS
路 exovent-19 should increase the heart鈥檚 efficiency by up to 25% compared to conventional PPV which squeezes the heart and veins in the chest and may actually reduce cardiac function. This is especially important because COVID-19 can make heart function worse
路 exovent-19 is non-invasive, which means that patients do not need to have their windpipes intubated, so they don鈥檛 need to be sedated or paralysed. Instead, they can remain conscious, take medication and nutrition by mouth, and talk to loved ones on the phone
路 Being non-invasive and simple to use, exovent-19 could be used in intensive care or potentially on an ordinary ward
路 exovent-19 only covers the torso so monitoring is still possible, and patients can be easily treated while prone (lying on their front) which is more effective in treating pneumonia. Oxygen can be delivered direct to the patient by mask or tubing as required
路 exovent-19 is less likely to cause a pneumothorax (burst lung) as negative pressure ventilation produces less micro-trauma to the lung
Manufacturing benefits:
路 Can be rapidly mass produced
路 Uses parts currently available in the UK
路 Has a small number of moving parts
路 Does not compete for the same resources required by the commissioned manufacturers of PPVs
路 Unlike PPVs or CPAPs, exovent does not require medical-grade compressed gases, which are at risk of shortage in the NHS due to heavy levels of demand for oxygen (although Covid-19 patients will need to be treated with oxygen)
路 Is less expensive than other forms of ventilation
路 Can be assembled at speed
Anti-microbial poles for public transport to be made in light of Covid-19 pandemic
Since the beginning of the Covid-19 pandemic many people have been, or may feel, hesitant about taking public transport, due to the perceived risk of picking up germs from areas such as the grab-poles on trains, buses and trams, which are the principal point of contact.
However, a team including researchers from WMG at the University of 糖心TV, product designers anti-microbial additive developers BioCote and Promethean Particles and the Health and Safety Executive (HSE), led by Derby based manufacturers (CBL), will produce lightweight composite grab-poles with an embedded anti-microbial property in their thanks to a 拢480,000 award from the Innovate UK Smart Grant scheme.
The anti-microbial grab poles will be for use in a wide range of public transport applications, such as bus, tram, rail and underground. This should lead to a step-change in hygiene in public transportation and a reduction in transmission of infections of various origins.
Although researchers are currently focusing on public transport applications, there could be the potential for the materials to be used on cruise ships, medical furniture or wherever there are public-facing surfaces.
The teams, from WMG, CBL and TDI have previously worked together on making the materials for the Coventry Very-Light Rail system, and using their expertise from previous projects and concepts already developed for anti-microbial efficacy in sectors such as food packaging and healthcare, they hope to make the new grab-poles within the next 12 months. At the project completion there is an opportunity to demonstrate, for the first time, the new grab-poles directly within new prototype vehicles such as Revolution VLR and the Coventry Light Rail system.
The poles themselves will be retro-fittable, so not only can they be fitted into new vehicles, they can replace current steel poles in existing ones such as buses and the Underground. The project aims to make a range of poles at costs competitive to the current steel ones, however, due to their light-weight material they will be around a third of the weight and will also help with meeting decarbonisation goals by aiding fuel efficiency and manufacturing via lower carbon methods.
Dr Darren Hughes, from WMG, University of 糖心TV comments:
鈥淎s we work in developing future public transport solutions such as the Coventry Very-Light Rail system, the Covid-19 pandemic opened our eyes to the importance of also making transport as clean an environment as possible for passengers. It is clear that a key point of contact for passengers is the grab-poles and other similar structures. Therefore, incorporating anti-microbial grab poles into vehicles could encourage more people to opt for public transport which is generally an environmentally efficient mode of transport.鈥
James Taylor, from TDI comments:
鈥淭DI specialises in the design of very light weight vehicles and products so the introduction on this new anti-microbial technology in thermoplastic composites for compliant new vehicle interior products is an extremely exciting opportunity鈥
Steve Barbour, of Derby-based specialists in thermoplastic braiding CBL adds:
鈥淯sing in-mould coating impregnation and fibre commingling techniques, anti-microbial particles will be incorporated into the composite rails during the moulding process. Importantly, as the anti-microbial material will be applied during manufacture, it becomes a permanent part of the structure and therefore is expected to be less susceptible to wear. However, when it does reach the end of its life the thermoplastic matrix material will be inherently recyclable, making the grab-poles environmentally friendly.鈥
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13 JANUARY 2021
NOTES TO EDITORS
For further information please contact:
Alice Scott
Media Relations Manager – Science
University of 糖心TV
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk
WMG working with Stratford Upon Avon Town Council on new research into sustainable transport
WMG, at the University of 糖心TV, is working with on a government funded project which will focus on how new technologies could help create sustainable transport systems in Stratford upon Avon, 糖心TVshire.
is supported by Stratford Climate Action and Stratford upon Avon Town Council and has received funding from the Government鈥檚 Geospatial Commission. The first stage of the research, is a 3-month desktop study in Stratford upon Avon and Canterbury. The project is looking to shed light on how consolidating parcel journeys using mobility hubs could create a more pleasant experience for visitors and residents of Stratford upon Avon.
Janet Godsell, Professor of Operations and Supply Chain Strategy at WMG, University of 糖心TV is providing expert advice to the project. She said 鈥淭his is an important piece of research. It has strong alignment with the government鈥檚 Green Industrial Revolution strategy and could have a widespread positive impact on many UK towns outside the larger metropolitan cities.鈥
Project Damascus is led by Simon Herko, President of the Travelspirit Foundation, working in consortium with Iconic Blockchain, Peera and WMG, University of 糖心TV and was awarded funding through a .
The research team is interested to hear from people who already shop online, local courier drivers and retailers who sell to customers online. For more information, including opportunities to get directly involved in the research, please contact:
TravelSpirit Foundation, Simon Herko simon.herko@travelspirit.io
Stratford Climate Action: Stephen Norrie stratfordclimate@tutanota.com
Stratford Town Council: Jenny Fradgley Jenny.Fradgley@stratford-tc.gov.uk
Restarting the aluminium industry in the Black Country
The Black Country in Birmingham was the energy and innovation stomping ground in the 18th and 19th century, creating the UK鈥檚 industrial economy. Fast forward to the 21st century there is now a need to make a business model that鈥檚 more economically and environmentally sustainable.
With the help of WMG, University of 糖心TV, the have made a future business model for Aluminium in the Black Country based on the
provision of low carbon energy sources, as part of a project , which aims to make the Black Country the world鈥檚 first zero carbon industrial cluster.
The aim of the project is to enable clean GVA growth of 拢16bn by 2030, creating or safeguarding at least 20,000 skilled jobs. Thanks to funding from Innovate UK researchers from WMG specifically looked at the Aluminium Industry in the area.
The researchers report that if the Black Country Strategic Economic Plan forecasts GVA growth of 拢16bn by 2030. The growth will be driven by reshoring of manufacturing from overseas and organic growth, particularly in high value manufacturing, building, transport and environmental technology sectors where the Black Country has long-standing strengths.
However, if this growth simply follows the structural templates and energy practices of the past, annual CO2 emissions from Black Country industry will almost double to 2.3M tCO2.
To deliver green growth and meet UK industrial strategy objectives researchers from WMG propose that the Black Country needs to take the opportunities created by Brexit and Recovery from Covid-19 to reconfigure and repower its industrial base and create a fundamentally new economic model for the area.
Professor Jan Godsell, from WMG, University of 糖心TV explains:
鈥淭his has been an exciting project for WMG to get involved in. By using circular supply chain principles, we鈥檝e been able to demonstrate how re-industrialising around low carbon energy hubs in the West Midlands can help meet our net-zero carbon goal by 2050 but also create value-adding jobs for the region.鈥
Since the project has completed The Black Country Consortium has been awarded funding from UK Research and Innovation (UKRI) to support clean industrial growth through the Repowering the Black Country Project. This second round of funding, focused on helping the UK achieve net zero emissions as part of Government鈥檚 Clean Growth Strategy, will support businesses and local authorities in developing plans for zero carbon hubs and reducing energy costs across the Black Country.
Funded by UK Research and Innovation, on behalf of the UK government, Repowering the Black Country is one of only 7 projects funded nationally focused on helping the UK achieve net zero emissions by 2050 as part of the Industrial Decarbonisation Challenge. This is a key component of the government鈥檚 Clean Growth Strategy.
Tom Westley DL, Chair of the Black Country LEP Board said:
鈥淭his funding is another step toward the Black Country putting in place plans to decarbonise our industrial supply chains and lead the way nationally for industrial clean energy. The Repowering the Black Country project is a real partnership approach to planning for the future of our world-class industrial sector.
鈥淭his boost will enable the team to work across the Black Country with local authorities and industry to develop zero carbon industrial estates that optimise and generate clean energy in the most efficient way. Zero carbon means lower energy bills, lower carbon emissions and commercial opportunities locally – all of which will be good news for the Black Country economy.鈥
Energy Minister Kwasi Kwarteng said:
鈥淭he UK is leading the world鈥檚 green industrial revolution, with ambitious targets to decarbonise our economy and create hundreds of thousands of jobs.
鈥淎s we continue to level up the UK economy and build back greener, we must ensure every sector is reducing carbon emissions to help us achieve our commitment to net zero emissions by 2050.
鈥淭his funding will help key industrial areas meet the challenge of contributing to our cleaner future while maintaining their productive and competitive strengths.鈥
, the Mayor of the West Midlands, said:
鈥淥ur region鈥檚 plan for economic recovery is all about delivering the high-paid, high skilled, 鈥榞reen鈥 jobs of the future. So this funding partnership is both good news for West Midlands jobs and industry, helping businesses grow while using less energy. So it鈥檚 great news for our environment.
鈥淭he West Midlands Combined Authority has an ambitious #WM2041 plan for the region to be carbon neutral by 2041. This Government funding for clean industrial development in the Black Country will help our region build on its long history of manufacturing, building a green economy that鈥檚 good for jobs and good for the planet.鈥
ENDS
7 JANUARY 2021
NOTES TO EDITORS
Images available at:
/services/communications/medialibrary/images/january_2021/repowering_jpeg.jpg
Caption: The Phoenix 10 site in the Black Country
Report available to view at:
For further information please contact:
Alice Scott
Media Relations Manager – Science
University of 糖心TV
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk
Revolutionising the manufacturing industry through digitalisation
Until now, smaller manufacturing companies have missed out on the productivity benefits of digital technologies and data-driven solutions. Too many manufacturers don鈥檛 know where to start, and lack the skills required to deploy and use digital solutions. The costs are perceived to be high and the return on investment is unclear.
A consortium, including WMG at the University of 糖心TV, has been awarded funding through the Government鈥檚 Challenge to tackle this problem by developing a Smart InforMation PLatform and Ecosystem for Manufacturing (SIMPLE).
Project SIMPLE will bring the benefits of digitalisation to manufacturers for whom the technology, skills, and business benefits are currently inaccessible. The project will deliver a platform that is fast to deploy, easy to use, cost-effective, and versatile. And it will be supported by an ecosystem that addresses skills and training requirements.
The consortium includes a wide range of end-user, academic, and technology partners to provide the necessary breadth of expertise:
鈼 (construction) is representative of SMEs seeking to improve their operations through the deployment of digital capabilities, but have a low skill level in the domain, bare bones IT capabilities and low levels of automation
鈼 (automotive) is representative of global organisations challenged by their operational complexity, the diversity of technologies deployed in production, fragmented software landscape and data repositories
鈼 is seeking a vendor independent solution that can support their short-term objectives and scale up rapidly to support multiple production campaigns in the future
鈼 WMG, University of 糖心TV is a world leading research and education group, transforming organisations and driving innovation through a unique combination of collaborative research and development, and pioneering education programmes
鈼 is a government agency that carries out research in science and engineering. The focus for project SIMPLE is on knowledge representations and knowledge models relevant to manufacturing
鈼 AI Idea Factory and 4thWall Virtual develop engineering tools, industrial software components and supply related services.
The benefits of SIMPLE will be validated via deployment of the platform at the end-user partners鈥 facilities - demonstrating the value in three different use cases. The deployment of a skills training system at WMG, University of 糖心TV, will validate the skills and training proposition.
Project SIMPLE is co-funded by the businesses in the consortium and the UK鈥檚 innovation agency, Innovate UK, through the Manufacturing Made Smarter Competition. The Industrial Strategy Challenge Fund (ISCF) Manufacturing Made Smarter Round 1 Competition offers grant funding investment in projects that focus on the use of industrial digital technologies (IDTs) to transform the productivity and agility of UK manufacturing. Of 34 applications submitted, project SIMPLE is one of 14 projects approved following independent assessment and expert review.
Dr Daniel Vera, from WMG at the University of 糖心TV comments:
鈥淎t WMG, we will be focussing on making sure that manufacturers become fluent in deploying and using digital systems. Our training platform will mean that manufacturers can confidently use data-driven methods and digital solutions to optimise their processes, which in turn can speed up their project delivery and significantly improve their business operations.鈥
Jason Powell of Innovare Systems adds:
鈥淭he technology is important as it offers greater operational transparency, which allows greater scrutiny of performance whilst maintaining the production activities鈥 live information. Additionally, this system can also be used as a tool to drive production efficiency through optimising performance which will increase capacity. We are expecting this technology to boost productivity by 10% even from the early deployment.鈥
Matt Patching of the said:
鈥淭he SIMPLE toolset will help us deliver battery technologies and processes to industry at a rapid rate. The flexible design will be compatible with our range of manufacturing processes, ranging from electrode and cell assembly, to module and pack, and to consistently present the relevant information. The scalable nature means that new promising technologies in the battery field can be implemented into our digital systems as quickly as it can be installed at our site.鈥
The project will engage the wider manufacturing community to ensure the SIMPLE platform and methodology addresses the widest set of manufacturers鈥 needs. For further information, please contact peter.hopkinson@fullydistributedsystems.com.
ENDS
6 JANUARY 2021
NOTES TO EDITORS
About WMG, University of 糖心TV
WMG is a world leading research and education group, transforming organisations and driving innovation through a unique combination of collaborative research and development, and pioneering education programmes.
As an international role model for successful partnerships between academia and the private and public sectors, WMG develops advancements nationally and globally, in applied science, technology and engineering, to deliver real impact to economic growth, society and the environment.
WMG鈥檚 education programmes focus on lifelong learning of the brightest talent, from the WMG Academies for Young Engineers, degree apprenticeships, undergraduate and postgraduate, through to professional programmes.
An academic department of the University of 糖心TV, and a centre for the HVM Catapult, WMG was founded by the late Professor Lord Kumar Bhattacharyya in 1980 to help reinvigorate UK manufacturing and improve competitiveness through innovation and skills development.
About Innovare Systems
As the only provider to have complete design to delivery capability in-house, Innovare Systems is uniquely placed to simplify the offsite construction process to help clients manage time, cost and risk more effectively. Innovare Systems鈥 aim is to make it easy for clients to achieve the time and cost saving benefits of offsite construction and make full use of the greater flexibility offered through a joined-up design, manufacture and installation solution with its i-SIP panel system.
About Lear Corporation
Lear, a global automotive technology leader in Seating and E-Systems, enables superior in-vehicle experiences for consumers around the world. Lear鈥檚 diverse team of talented employees in 39 countries is driven by a commitment to innovation, operational excellence, and sustainability. Lear is Making every drive better鈩 by providing the technology for safer, smarter, and more comfortable journeys.
About UKBIC
The 拢130 million UK Battery Industrialisation Centre (UKBIC) is a pioneering concept in the race to develop battery technology for the transition to a greener future. The unique facility provides the missing link between battery technology, which has proved promising at laboratory or prototype scale, and successful mass production. Based in Coventry, the publicly-funded battery product development facility welcomes manufacturers, entrepreneurs, researchers and educators, and can be accessed by any organisation with existing or new battery technology – if that technology will bring green jobs and prosperity to the UK.
In addition to funding from the Faraday Battery Challenge through UK Research and Innovation and the Industrial Strategy Challenge Fund, UKBIC is also part-funded through the West Midlands Combined Authority. The project has been delivered through a consortium of Coventry City Council, Coventry and 糖心TVshire Local Enterprise Partnership and WMG, at the University of 糖心TV. UKBIC was created in 2018 following a competition led by the Advanced Propulsion Centre with support from Innovate UK
About Fully Distributed Systems
FDS specialises in the development and integration of control and software solutions for manufacturing industries. In the last 5 years, FDS has developed expertise in the development and deployment of Industrial IoT integration platforms and common manufacturing and production data models, in line with the requirements of Industry 4.0 and digital manufacturing solution development.
For further information please contact
Alice Scott
Media Relations Manager – Science
University of 糖心TV
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk